China Carbon Dioxide Cracking Device Manufacturer, Factories

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China Carbon Dioxide Cracking Device Manufacturer, Factories

The second-generation carbon dioxide cracking device is a new type of cracking equipment independently developed by our company, which is mainly composed of charging machine, storage tank, cracking device and other equipment. ● Carbon dioxide charging machine ● Carbon dioxide storage tank ● Diameter 89×5×1200 crack machine ● Diameter 76×1.5×1400 crack machine ● Diameter 32×1000 activator

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Product Description

Gas Expansion Cracking Equipment

Automatic gas expansion charging machine

Motor: 8 pole 4 kw
Weight: 450Kg
Dimensions: 1250cm×590cm×1150cm

Carbon dioxide storage tank

Capacity: 499 liters
Weight: 490Kg
Dimensions: 2100mm x 750mm x 1000mm

Diameter 32×1000 Activator

76*1.5*1400 Crack Generator

89*5*1200 Crack Generator

Working Principle

Carbon dioxide exists as a liquid at temperatures below 31 degrees Celsius or at pressures greater than 7.35MPa, and begins to vaporize at temperatures above 31 degrees Celsius, and the pressure changes with temperature.

Taking advantage of this feature, liquid carbon dioxide is filled in the head of the cracking device, and the cracking device is used to rapidly stimulate the heating device, and the liquid carbon dioxide is vaporized and expanded instantly and produces high pressure, and the volume expansion is more than 600-800 times. When the pressure reaches the ultimate strength, the high-pressure gas breaks through and releases and acts on the rock mass and orebody, so as to achieve the purpose of expansion and cracking.

This technology overcomes the disadvantages of high destructive power and high risk in explosive blasting mining and precracking in the past, and provides a reliable guarantee for the safe mining and precracking of mines and rocks, and can be widely used in mining, cement, quarrying and many other industries.

At the same time, the carbon dioxide gas rapidly released during the cracking process of the carbon dioxide splitter has a cooling effect, and carbon dioxide is an inert gas, which can completely avoid the related accidents caused by the open flame caused by the shooting.

Application Range

The application range of carbon dioxide cracking device is very wide, and the main application range is:

Mining of open pit stone plant
The mining and driving of underground coal mines, especially the mining of gas coal mines
Sections and areas where the use of explosives is not permitted
Cement plant, steel plant desilting and clearing blockage

Technology Benefits & Safety Features

Unlike traditional explosives, carbon dioxide cracking devices do not produce shock waves, open flames, heat sources and various toxic and harmful gases produced by chemical reactions. The application proves that the carbon dioxide cracking device, as a physical cracking device, does not have any negative effects and has high safety performance.

Inhibited Thermal Reaction

The thermal reaction process is carried out in the chamber of the closed tube, and the low temperature causes cracking. The emitted CO2 has the effect of inhibiting explosion and flame retardant, and will not detonate combustible gas.

Directional & Delay Control

It can be directed to crack and delay control, especially in special environments (such as residential areas, tunnels, subways, underground Wells, etc.), with small vibration and no destructive vibration and shock waves during the implementation process, and no destructive impact on the surrounding environment.

Safe Transport & Rapid Crack

Vibration and impact cannot stimulate the heating device, so the filling, transportation, storage has a high safety; The liquid carbon dioxide injection only takes 1-3 minutes, the cracking to the end only takes 4 milliseconds, and there is no squib in the implementation process, no need to check the gun.

Simple Operational Management

No fire warehouse, simple management, easy to operate, less operator, no professional personnel on duty.

Controllable Energy Output

The cracking ability is controllable, and the energy level is set according to the different environment and object.

Eco-Friendly Worksite

No dust, flying stone, no toxic and harmful gases, close distance, can quickly return to the working face, continuous operation.

Preserved Stone Texture

The texture structure is not damaged in stone mining, and the yield and efficiency are high.

Product Gallery & Application Display

Frequently Asked Questions

Q How does the carbon dioxide gas expansion cracking system work?

Liquid carbon dioxide is filled into the cracking device. By rapidly stimulating the heating device, the liquid carbon dioxide vaporizes and expands instantly, creating a volume expansion of over 600 to 800 times. Once the ultimate pressure is reached, the high-pressure gas is released to crack rock masses and orebodies.

Q What are the main application areas for this device?

It is widely applied in open-pit stone quarries, underground coal mines (especially gas coal mines), sections and areas where traditional explosives are strictly prohibited, and for clearing blockages in cement or steel plants.

Q Why is carbon dioxide cracking safer than explosive blasting?

Unlike chemical explosives, this physical process does not generate shock waves, open flames, heat sources, or toxic gases. The released carbon dioxide is an inert gas that helps inhibit explosions and acts as a flame retardant.

Q Can this device be used in sensitive environments like residential areas?

Yes. The device supports directional cracking and delay control. It generates very small vibrations without destructive impact on the surrounding environment, making it suitable for residential areas, tunnels, subways, and underground wells.

Q How long does the filling and cracking process take?

Liquid carbon dioxide injection takes only 1 to 3 minutes, and the actual cracking process takes just 4 milliseconds. There are no squibs during the implementation, eliminating the need to check the site for unexploded charges.

Q Does carbon dioxide cracking affect stone mining quality?

No, it preserves the texture structure of the stone during mining, preventing structural damage, which leads to high yields and improved efficiency.