China LSR Moulding Factory & Pricelist

Premium Liquid Silicone Rubber Custom Parts, Advanced Cleanroom Molding, & Strategic Cost Analysis Whitepaper for Global Engineering Procurement

YANXA

Enterprise Background: Yanxatech System Industries Limited

Yanxatech System Industries Limited (hereinafter referred to as YANXA) is a premier growing supplier in the field of specialty materials in China. Starting as a fledgling small business unit in 2008, YANXA has been driven by a passion to develop a broad international market in chemical and mechanical industries. Thanks to our team's enduring, persistent work and our business partners' long-lasting support, YANXA has steadily grown into a mature company renowned for excellence in delivering high-value products and services relating to specialty chemicals.

2008
Year Founded
ISO9001
Certified Quality
98.8%
Delivery Accuracy
30+
Countries Served

Liquid Silicone Rubber (LSR) Injection Moulding: Industrial Overview

Liquid Silicone Rubber (LSR) injection moulding represents a peak technology in modern elastomer manufacturing. Unlike traditional high-consistency rubber (HCR) processing, which relies on solid gum stock, LSR injection moulding utilizes a two-part liquid compound (Component A containing a platinum catalyst, and Component B containing the methyl-hydro siloxane crosslinker) mixed in a 1:1 ratio. This material is injected into heated mould cavities to induce rapid vulcanization and polymerisation.

This method delivers unmatched precision, outstanding thermal resilience, flexibility down to -60°C, stability up to 250°C, and superb biocompatibility. In highly demanding fields like medical device manufacturing, automotive electric powertrains, infant care, and aerospace engineering, LSR molding has become the standard design choice.

"By integrating advanced mechanical automation with material chemistry, LSR molding eliminates secondary finishing operations and ensuresflash-free, high-tolerance components directly from the demolding cycle."

China's LSR Molding Supply Chain and Cost Advantage

China's manufacturing ecosystem provides a powerful combination of low-cost raw material production and high-precision mould tool engineering. Leading factories leverage fully automated closed-loop systems, integrating dosing units directly with high-performance injection machines.

By partnering with local chemical providers and utilizing China's massive liquid rubber feedstock chain (including LSBR, CTBN, and specialty polyethers), Chinese factories offer cost-effective production without sacrificing material purity. This complete integration—from base silicone monomers to advanced high-precision tooling—allows global engineering teams to reduce capital tooling costs by 40% to 60% compared to Western alternatives, while matching or exceeding equivalent quality standards.

Technical Parameters & Component Classifications

When specifying LSR grades for custom projects, engineers must map physical requirements to specific material attributes. The table below lists standard engineering classes of liquid silicone rubbers typically processed in high-end China factories:

LSR Grade Type Durometer (Shore A) Tensile Strength (MPa) Elongation at Break (%) Key Industrial Standards
Standard Industrial Grade 30 - 70 6.5 - 9.0 350 - 550 RoHS, REACH, UL94-HB
Food Contact Grade 40 - 80 7.5 - 10.0 300 - 500 FDA 21 CFR 177.2600, LFGB
Medical & Biocompatible Grade 20 - 80 8.5 - 11.0 450 - 650 ISO 10993, USP Class VI
Self-Lubricating Grade 30 - 60 6.0 - 8.5 300 - 450 Automotive Gasket Specs
Flame Retardant (Self-Extinguishing) 50 - 70 7.0 - 9.5 250 - 400 UL 94-V0 Classification

Understanding the China LSR Moulding Pricelist Structure

LSR pricing structures depend on tooling configuration and processing variables. Standard price lists typically separate costs into non-recurring tooling engineering and per-piece manufacturing rates:

  • Tooling Costs (NRE): Single-cavity prototype tools using QC-10 aluminum or soft steel start around $1,500 to $3,500. Multi-cavity production tools utilizing high-wear S136 or H13 stainless steel, integrated cold-runner valves, and automatic ejectors range from $8,000 to over $35,000, depending on geometry complexity.
  • Per-Piece Part Rates: Determined by part volume (grams of silicone), cycle time (vulcanization duration), and automation level. Material costs generally range from $5.00 to $12.00 per kilogram for industrial grades, and $15.00 to $45.00 per kilogram for medical or optical-grade silicones.
  • Amortization Models: For high-volume projects (>100,000 units per year), many Chinese manufacturers offer to amortize the tooling cost into the piece price, reducing initial capital expenditures to zero.

Quality Assurance, Certifications, and Global Regulatory Compliance

To maintain high reliability, YANXA's partner manufacturing network complies with ISO 9001:2008 and updated ISO 9001:2015 frameworks. Medical component molding is conducted inside Class 100,000 (ISO Class 8) and Class 10,000 (ISO Class 7) cleanrooms to prevent particulate contamination.

Our strict quality control procedures rely on automated visual inspection machines, optical comparators, and coordinate measuring machines (CMM) to verify critical dimensions within ±0.05mm tolerances. Material validation includes full certificate of analysis (COA) documentation, material test reports, and compliance certificates for USP Class VI and European LFGB standards.

Quality Management

Our quality control systems ensure thorough monitoring at every stage of production. Process controls track temperature, injection pressure, and cycle times to prevent defect formation.

Certified Operations

Partner facilities are certified to ISO 9001, providing international-grade manufacturing and document tracing for global automotive and industrial projects.

Environmental Safety

We process non-toxic, eco-friendly liquid rubbers. Production systems utilize energy-saving servo motors and minimize material waste through optimized runner designs.

Localized Application Scenarios of Advanced LSR Parts

LSR components perform reliably in challenging operational environments. Typical application scenarios include:

  • Medical Devices: Sterilizable diaphragms, seals for drug delivery pumps, respiratory masks, and fluid management valves requiring high purity and biocompatibility.
  • Automotive Electrification (EV): High-voltage wire harness seals, battery pack venting valves, and weather-resistant sensor connectors that must withstand engine bay fluids and thermal cycling.
  • Consumer Electronics: Waterproof gaskets and acoustic meshes for smartphones (IP67/IP68 rating), and skin-friendly earbud tips.
  • Industrial Engineering: Self-lubricating seals and chemical-resistant valves used in fluid control systems, where standard EPDM or NBR rubbers wear out prematurely.

Specialty Materials Portfolio & Technical Specifications

Detailed product overviews of our hot chemical intermediates, powders, and polymers engineered to meet global quality standards.

Expert Procurement Q&A (FAQ)

Key information regarding ordering, engineering validation, payment terms, and logistics for international buyers.

What are your prices?
Our prices are subject to change depending on supply, material grade (industrial vs. medical grade), and other market factors. We will send you an updated price list after your company contacts us for further information with specific product requirements.
Do you have a minimum order quantity (MOQ)?
Yes, we require all international orders to have an ongoing minimum order quantity. For customized LSR parts, MOQ usually ranges from 1,000 to 5,000 units depending on the part size. For chemical materials and specialty gases, it depends on packaging standards (e.g., metric tons or cylinder quantities). If you are looking to resell in smaller quantities, please contact our sales team to discuss trial exceptions.
Can you supply the relevant documentation?
Yes, we can provide comprehensive documentation, including Certificates of Analysis / Conformance (COA/COC), Material Safety Data Sheets (MSDS/SDS), product insurance certificates, Certificates of Origin, and all necessary customs export documents required for international shipping.
What is the average lead time for LSR tooling and production?
For LSR prototype samples, the lead time is about 7 to 10 days. For production tooling and mass manufacturing, the lead time is 20-30 days after receiving the deposit payment. Lead times become effective when we have received your deposit and we have your final technical approval for the design drawings. If our proposed lead times do not work with your deadline, please discuss them with our sales manager to find a workable solution.
What kinds of payment methods do you accept?
We accept wire transfer payments to our company bank account: 30% deposit in advance, and the remaining 70% balance paid against the copy of the Bill of Lading (B/L) via T/T, or via an irrevocable Letter of Credit (L/C) at sight.
What is the product warranty?
We warranty both our materials and workmanship. Our commitment is to ensure your complete satisfaction. Whether under warranty or not, our company culture prioritizes resolving all customer concerns to maintain long-term partnerships.
Do you guarantee safe and secure delivery of chemical products?
Yes, we always use high-quality export packaging. We use specialized hazard packing for dangerous goods and validated cold storage shippers for temperature-sensitive liquid rubbers. Specialist packaging or non-standard requirements may incur an additional charge.
How are the shipping fees calculated?
The shipping cost depends on the delivery method you choose. Express shipping is the fastest but also the most expensive option. Sea freight is the most cost-effective solution for high-volume orders. Accurate freight rates can only be provided once we know your order volume, weight, and delivery destination.